According to Global Market Insights, the global material handling equipment market will hit $250 billion by 2032. This growth is further supported by the increasing demand for electrical material handling equipment. Electric stackers are among the best solutions for warehouses looking for sustainable ways to streamline operations. These machines have successfully compensated for the inefficiencies of manual pallet stackers, and they keep improving every day.
Here are some advanced features in electric pallet stackers helping warehouses maintain high-volume operations:
- Programmable Systems
Since warehouse operations differ between facilities, pallet stacker manufacturers are finding alternatives to customize functions. Modern electric pallet stackers feature programmable microprocessor controls to tweak settings. Equipment operators can adjust the travel speeds to meet the application demands of the facility. In addition, this customizability allows for superior control of motor characteristics to extend its lifespan. This is among the innovative features enabling efficient operations by extending operational hours by more than 5%.
- Lithium-ion Batteries
When electric pallet stackers initially hit the market, most had lead-acid batteries. While these batteries are highly functional, they can only sustain operations for short periods. Pallet stacker manufacturers started producing equipment with lithium-ion batteries. Li-ion batteries charge quickly and can run for more than 12 hours. Electric stackers are usable in the warehouse for an entire day without experiencing downtime.
- AC Traction Systems
The AC control system offers better performance than DC traction systems in material handling equipment in the warehouse. They have more than 100% adhesion levels of DC traction motors which enhances reliability. This traction system and the drive train’s rugged design facilitate the stackers’ smooth movement across the warehouse. Pallet stacker operators can easily manoeuvre and change direction even in narrower aisles.
- Electromagnetic Brakes
New electric pallet stacker models are moving from the hydraulic brake systems. These older brakes were slow to respond and were costly to maintain in the long run. The new electromagnetic brakes provide a quality fail-safe braking system because it directly acts on the motor. This system is also triggered to prevent further damage in case of power or equipment failure. These electromagnetic brakes have massively impacted warehouse operations by maximizing safety and stacker longevity.
- Battery Discharge Indicators
One challenge most drivers face is warehouse material handling equipment running out of power mid-operations. New models started incorporating battery discharge indicators to help drivers keep their equipment functional. Godrej electric pallet stackers lock lifting functions once the battery capacity reaches 20%. This indicator tells the operator when it is time to recharge the battery. As a result, batteries can last longer, and the equipment will not run into any issues.
- Heavy Duty Chassis
Electric pallet stackers handle heavier operations better than manual stackers. Their structural strength is crucial for minimizing damage and maximizing operational efficiency. It is common to find electric pallets with thick steel chassis to create a safe structure. These heavy-duty steel structures last longer and are safe from minor damage when colliding with storage racks and other equipment.
- Ergonomic Tiller Arms
Electric pallet stacker manufacturers use patented designs to build tiller arms for smooth-running of loading and unloading activities. The arm design allows for easy and accessible control for easy handling without straining the driver. They will enable the operator to work efficiently within tighter spaces by placing the arm in an upright position. The tiller arm also provides the operator with complete control for seamless steering.
The operator can easily walk behind the equipment with clear visibility of the loads and the forks. The handles on the tiller harm also feature superior ergonomics for better hand grip and the neutral position of the wrist. The unique thumbwheel designs and operation buttons allow complete control over lifting, lowering and travelling functions.
- Pedestrian Ride-On
One unique feature differentiating manual and electric pallet stackers is the pedestrian ride-on. These are built-in or removable attachments that the stacker operator stands on to drive the equipment around. This ride-on minimizes employee fatigue and strain when lifting loads onto higher racks. Some pedestrian ride-on platforms have emergency brakes for operators to act faster before they collide with oncoming traffic. These ride-on electric pallet stackers can only be used by trained and certified forklift operators.
The features mentioned above not only increase warehouse efficiency but also enhance safety. In the long run, they can reduce operating costs to boost business revenue. Electric pallet stackers are also easier to maintain since they are less complex. Warehouse managers must therefore take more time to learn about the features of pallet stackers to decide the best solution for their business.